Zhejiang Yonggui Electric Equipment Co., Ltd.

From Sensing to Motion: Interconnect Solutions for Embodied Robots

Table of Content [Hide]

    A full-system connectivity approach covering perception, communication, actuation, power, control, structural feedthrough and cable assembly integration


    interconnect-systems-support-signal-power-and-data-pathways-across-embodied-robot-platforms.jpg

    Interconnect systems support signal, power and data pathways across embodied robot platforms.


    Why connectors are becoming the hidden backbone of embodied robots


    As embodied robots move from laboratory prototypes to scaled deployment, the reliability of thousands of internal connection points becomes a decisive factor in system performance. Unlike conventional electronics, robots must maintain uninterrupted signal and power transmission under continuous vibration, repeated bending, temperature variation and electromagnetic interference.


    Inside a robot, connectors form the pathways between perception modules, computing and control units, joint actuators, battery systems and end-effectors. A momentary contact interruption or signal loss can affect the coordination of the entire machine.


    Yonggui has developed an internal full-pathway interconnect portfolio for embodied robots, covering precision connectors, power and signal interfaces, control connectors, structural feedthrough solutions and integrated cable assemblies.


    Perception layer: camera module connectors for high-speed visual input


    mini-fakra-connector.jpg

    mini-Fakra Connector

    mini-Fakra Connector

    Designed for compact RF and high-speed data links in camera modules, sensors and perception systems.

    • Supports high-frequency transmission for visual perception and sensor data pathways.

    • Compact form factor for space-constrained robot installation environments.

    • Secondary locking CAP structure helps improve retention stability and connection security.

    • Designed for stable high-speed signal transmission in environments with interference and motion.


    Key specifications: frequency range up to 15-20 GHz; data transmission rate 20-28 Gbps; retention force over 80 N; 50 Ω characteristic impedance; -40°C to +105°C operating temperature; RoHS compliant.


    Communication layer: Ethernet connectors for high-speed information pathways


    hesd-ethernet-series-connector.jpg

    HESD Ethernet Series Connector

    HESD Ethernet Series Connector

    A single-pair Ethernet connector series for high-speed communication links inside robotic systems.

    • Supports high-speed data transmission for sensor-to-controller and module-to-module communication.

    • 360° shielding design helps maintain signal integrity in electrically complex environments.

    • Compact and lightweight structure, with straight and right-angle options available.

    • Suitable for head-mounted vision cameras, LiDAR sensors, four-limb joints, encoders, power-supply integrated interfaces and dexterous-hand sensor links.


    Key specifications: frequency support up to 20 GHz as described in the source article; contact resistance: inner conductor ≤10 mΩ, outer conductor ≤7.5 mΩ; insulation resistance ≥100 MΩ; -40°C to +105°C operating temperature; RoHS compliant.


    Motion execution layer: joint break-point connectors for flexible actuation


    Rotary joints and linear joints are core motion units in embodied robots. Each joint module must carry drive current and precision encoder signals while supporting coordinated motion across the full body. Yonggui provides multiple connector options for joint break-point locations, and each product series has its own application focus.


    rfj-series-202-connector.jpg

    RFJ Series 202 Connector

    RFJ Series 202 Connector

    A precision connector for integrated power supply and control-signal transmission in robot power modules.

    • Designed for power modules where power and control signals need to be transmitted through one compact interface.

    • Applicable to core distribution locations such as battery supply units and main-control power modules.

    • Also suitable for power-module applications in communication, smart charging and energy-storage equipment.


    Key specifications: 2+2 cores; rated voltage: 100 V DC; rated current: power pin 25 A, signal pin 2 A; withstand voltage 500 V; insulation resistance ≥500 MΩ; mechanical life 100 cycles; -40°C to +105°C; IEC61984 and IEC60664-1.


    rf-series-2-2-joint-motor-connector.jpg

    RF Series 2+2 Joint Motor Connector

    RF Series 2+2 Joint Motor Connector

    A joint motor connector developed from the XT connector platform for compact power-and-signal integration.

    • Designed specifically for robot joint motors where available installation space is limited.

    • Integrates power and signal transmission to help reduce connector footprint inside the motor module.

    • Supports joint-level connection requirements for actuation modules.


    Key specifications: pin specifications φ3 and φ0.8; rated current: power pin 30 A, signal pin 1 A; rated voltage 150 V DC; withstand voltage 1500 V AC 50 Hz; -40°C to +125°C; IP40; UL94 HB.


    2-2-connector.jpg

    (2+2) Connector

    (2+2) Connector

    A protected 2+2 connector variant designed with locking and waterproofing features for demanding joint applications.

    • Adds a locking structure and waterproof design to meet higher protection and locking requirements.

    • Maintains compact dimensions while improving environmental adaptability.

    • Suitable for joint-motor connection scenarios requiring protection against loosening and moisture exposure.


    Key specifications: rated current: power pin 20-45 A, signal pin 1 A; withstand voltage 1500 V AC 50 Hz; mechanical life 100 cycles; -20°C to +120°C; IP67.


    Power layer: battery charge and discharge connectors for stable energy delivery


    Robots require reliable energy pathways between battery packs, charging interfaces and onboard systems. This layer focuses on stable current transmission, safe mating, compact installation and long-term durability under repeated operation.


    rf-2-6-connector.jpg

    RF-(2+6) Connector

    RF-(2+6) Connector

    A non-detachable battery charging interface connector for humanoid robot power modules.

    • Handle-style locking supports quick mating/unmating and anti-loosening performance.

    • Socket-end power module adopts a quick-replacement structure for localized serviceability.

    • IP67 protection and independently waterproof socket design support reliable use in demanding environments.

    • Pin-length sequencing supports positive/negative power conduction logic.


    Key specifications: 2+6 cores; rated current: power 40 A, signal 1 A; rated voltage: power 100 V, signal 5 V; withstand voltage 500 V; insulation resistance ≥500 MΩ; contact resistance: power <0.75 mΩ, signal <5 mΩ; -40°C to +75°C; IP67.


    rf-circular-series-connector.jpg

    RF Circular Series Connector

    RF Circular Series Connector

    A circular battery charging connector with bayonet locking and quick mating capability.

    • Non-detachable structure for robot power charging interfaces.

    • Bayonet locking provides fast and reliable operation.

    • Socket-side independent waterproofing and long/short pin design support power sequencing.

    • Designed for repeated connection in robot charging interfaces.


    Key specifications: 2 or 3 cores; rated current 20 A/30 A; rated voltage 220 V; withstand voltage 1500 V; insulation resistance ≥500 MΩ; mechanical life 5000 cycles; -40°C to +75°C; IP67 for applicable socket/plug components.


    rf-series-wire-to-board-connector.jpg

    RF Series Wire-to-Board Connector

    RF Series Wire-to-Board Connector

    A through-hole floating wire-to-board connector for battery discharge interfaces.

    • Floating installation helps accommodate assembly tolerance in battery-discharge interfaces.

    • Integrates signal and power transmission in one connection point.

    • Supports rapid battery replacement and continuous operation with spare batteries.

    • Available with press-fit, right-angle solder board and straight solder board options.


    Key specifications: 2+8, 3+12 or 4+16 cores; rated current: power 30 A, signal 1.5 A; rated voltage: power 110 V, signal 48 V; withstand voltage: power 1500 V, signal 500 V; insulation resistance ≥500 MΩ; mechanical life 3000 cycles.


    ygc-khsc-2-6-battery-swap-connector.jpg

    YGC-KHSC(2+6) Battery-Swap Connector

    YGC-KHSC(2+6) Battery-Swap Connector

    A connector developed for fast battery replacement and charging-support systems in robotic applications.

    • Designed for robot energy-storage batteries and charging-support equipment.

    • Compact and lightweight structure helps save internal installation space.

    • Supports compact and integrated layout requirements in robotic battery systems.

    • Stable mechanical performance, low insertion loss and reliable charging behavior for repeated operation.


    Key specifications: 2 power cores + 6 signal cores; rated current: power 40 A, signal 2 A; rated voltage: power 100 V DC, signal 5 V DC; withstand voltage: power 1000 V AC, signal 500 V AC; insulation resistance >200 MΩ; mechanical life >10000 cycles; insertion force <20 N; -40°C to +120°C; IP67.


    Control layer: controller connectors for stable module-to-module transmission


    m12-series-connector.jpg

    M12 Series Connector

    M12 Series Connector

    A controller connector series for power and network signal transmission between robotic modules.

    • Complies with IEC61076-2 and supports multiple coding options.

    • Designed for electrical control systems requiring stable power supply and network signal transfer.

    • Offers flexible termination and installation options for different control-module layouts.

    • Suitable for industrial robotic electrical control environments.


    Key specifications: coding options include A-code, D-code, X-code and S-code; 4, 5, 8 and 12 positions; network transmission rates: 100, 1000 and 10000 Mbps; insulation resistance >100 MΩ; mechanical life >100 cycles; IP67.


    push-pull-series-connector.jpg

    Push-Pull Series Connector

    Push-Pull Series Connector

    A compact quick-plug connector family for high-density and space-constrained installations.

    • Includes B, K, C, F and FX series options for different design requirements.

    • Quick push-pull mating supports fast installation and disconnection.

    • Helps prevent disconnection caused by cable pulling.

    • Designed for narrow spaces where rotary separation is difficult.


    Key specifications: minimum shell size FX101; maximum outer diameter 12.4 mm; 360° shielding for EMC protection; supports direct transmission of USB2.0, USB3.0, HDMI, SATA, DP and Gigabit Ethernet; IP68; -55°C to +145°C.


    Structural feedthrough layer: enabling clean routing across robot structures


    yg646-series-type-c-feedthrough-connector.jpg

    YG646 Series Type-C Feedthrough Connector

    YG646 Series Type-C Feedthrough Connector

    A Type-C feedthrough connector for routing through the robot wrist or arm structure.

    • Compatible with USB3.0 transmission protocols.

    • Designed to pass through structural positions and connect external camera modules with internal control systems.

    • Supports synchronous current and signal transmission between the controller and wrist camera module.

    • Compact, highly integrated and suitable for narrow internal robot layouts.


    Key specifications: rated current 3 A; working voltage 20 V; contact resistance: initial ≤30 mΩ, after durability testing ≤50 mΩ; insulation resistance >100 MΩ at 100 V DC; impedance 85 Ω ±10 Ω; -40°C to +85°C.


    System integration layer: cable assembly services for complete robot connectivity


    integrated-cable-assembly-services.jpg


    Integrated Cable Assembly Services

    Integrated Cable Assembly Services

    Customized cable assemblies for robot structures, installation space and application environments.

    • Covers high-speed data harnesses, camera-module harnesses and other customized assembly categories.

    • Designed to match the signal transmission and robot-vision requirements of embodied robots and mobile robots.

    • Plug-and-play assembly delivery helps reduce wiring complexity and shorten integration workload.

    • Supports system-level optimization from individual connectors to complete harness assemblies.


    Engineering validation: from component selection to real-world robot scenarios


    industrial-grade-interactive-robotic-applications-create-real-requirements-for-connection-reliability-and-assembly-efficiency.jpg

    Industrial-grade interactive robotic applications create real requirements for connection reliability and assembly efficiency.


    Connector performance is proven not only in the laboratory, but also in real application environments. Yonggui works with robotics industry partners across laser printing, precision testing, material feeding and other manufacturing scenarios to validate connection systems under practical operating conditions.


    From component development and simulation verification to intelligent manufacturing and scenario-based validation, Yonggui focuses on building a system-level engineering capability for embodied robot connectivity. This approach supports the transition from prototype development to scalable production and helps customers build more reliable robotic platforms.


    Looking ahead

    As embodied robots continue to move toward higher integration, lower power consumption and smarter system architectures, interconnect solutions will play a critical role in linking perception, control, motion and energy systems. Yonggui will continue to develop robot-specific connection technologies that support reliable performance in the next generation of intelligent machines.


    References

    PREV: No information
    Blog & News
    Related Yonggui Electric News
    Advantages and Mechanisms of Pantograph Technology
    In modern rail transit systems, pantograph technology plays a crucial role as an essential component for electric locomotives to obtain electric power. Whether in high-speed trains, subways, or light ...
    Read More
    Battery PDU and Battery BDU: Safety Assurance of High-Voltage Systems in Electric Vehicles
    In the electric power system of an electric vehicle, the battery PDU (Power Distribution Unit) and battery BDU (Battery Disconnect Unit) are key components to ensure the safety and stable operation of...
    Read More
    Cultural Inclusion, Steady Progress|Yonggui Thailand Holds Erawan Shrine Ceremony
    On May 2nd, Yonggui Electric(Thailand)Co.,Ltd. held a traditional Erawan shrine ceremony, symbolically expressing hopes for favorable weather, smooth operations, and harmonious teamwork. Organized vol...
    Read More
    Important Notice: Yonggui Electric's official business emails use the @yonggui.com domain. Please verify email communications before taking action. Learn more ›